Manufacturing Simulation

Another TECOSIM focus is on simulation, the virtual representation of production lines. The engineers construct a complete production plant virtually with the help of special software tools. On the basis of this virtual production line, they check whether the individual resources, such as robots, work according to plan and ensure optimum usage.

TECOSIM’s services include:

Defining process flow, validation and optimisation
Validation and optimisation of the layout
Evaluating and specifying the resource requirements – robots, welding gun, tip dressers, conveyors, fixture and all accessories
Validation and optimisation of the cycle time
Payload inspection
System integration for new variants
Checking resource collisions and optimisation
Working in BIW with spotwelding, arc welding, hemming and gluing
Offline programming – OLP
Simulation of the human workforce: studies on safety, accessibility, feasibility, ergonomics

Example for multiple robots loading the underbody part and then doing the glue-welding: Step 1: Picking the parts (car panels) Step 2: Gluing operation Step 3: Loading the parts onto the underbody Step 4: Doing geo-sport welding

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